A chance to climb to the top of the Cape Lookout Lighthouse and look over the expanse of uninhabited barrier islands, sounds and the Atlantic Ocean might be in the foreseeable future now that a much-anticipated, multiyear, projected $15 million renovation project is expected to begin this month.
National Park Service officials announced Friday that Stone and Lime Historic Restoration Inc. received the contract and the work that should start soon could take up to three years to complete.
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“The Cape Lookout Lighthouse has long stood as a sentinel for mariners navigating the treacherous waters of the Southern Outer Banks. Time and elements have taken their toll on the structure, prompting the National Park Service to initiate a full preservation effort aimed at safeguarding the lighthouse for future generations,” officials said.
The Cape Lookout Lighthouse is a double-walled, 163-foot-tall tower with a spiral cast iron staircase winding through the interior. First lit on Nov. 1, 1859, the structure, which is on the National Register of Historic Places, replaced the 1812 lighthouse that previously stood on the island. The National Park Service established in March 1966 the Cape Lookout National Seashore, which is made up of 56 miles of undeveloped barrier islands in Carteret County.
“This renovation marks a pivotal step in preserving one of North Carolina’s most iconic landmarks,” Acting Superintendent Katherine Cushinberry said in a statement. “The lighthouse is not only a critical aid to navigation but also a symbol of our coastal heritage.”
Cushinberry is in the temporary role following the retirement this summer of the seashore’s previous superintendent, Jeff West.
Chief of Interpretation and Public Information Officer BG Horvat told Coastal Review that the restoration project includes the repair or replacement of the 200-plus metal stairs, handrails, landings, glass panes, windows and doors, plus new paint for the black-and-white exterior, which will allow the original bricks to “breathe,” or allow air to flow throughout the tower, as it was designed.
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Stone & Lime has overseen several lighthouse projects for the National Park Service, including the multi-year restoration of Cape Hatteras Lighthouse, which is suffering from similar structural and cosmetic concerns, the company said.
The Massachusetts-based restoration company in a June 6 press release announced that it had been selected to manage the Cape Lookout Lighthouse project and will “oversee a variety of historically sensitive repairs that ensure the public will be able to have access to the Lighthouse in the future while fortifying it against the impacts of the ocean environment, especially as hurricanes and other meteorological events growth in strength and frequency.”
Horvat told Coastal Review that the restoration company won the contract because “their bid was the most successful based on the needs of the project, their experience in historic preservation work, and what the park’s needs were to get the work done with high quality and historic preservation in mind.”
Safety issues for the structure are numerous, which is why the public climbing season stopped after an annual inspection of the tower in 2021, prompting discussions about a renovation, Horvat said.
The concerns were first noted during a preseason safety inspection early that year. That’s when staff pinpointed compromised structural components such as stairs and handrails. Engineers were then brought in for more in-depth inspections, resulting in a list of things to consider repairing.
“The lighthouse was built in 1859. The iron components of the tower are all original. In many areas it is corroded away, or deteriorating. For example, some of the landings are bowing. The metal doorway to the gallery at the top has a small hole in it. The handrails and stairs are rusty in several places,” he said. “The list is pretty big considering the age of all this metal that acts like the ‘bones’ of the whole structure.”
While the tower is undergoing repairs, “the biggest thing” visitors may notice is the refurbishing the ironwork of the watch, lantern and dome levels at the uppermost section of the lighthouse, Horvat said.
“The whole top of the lighthouse will come off, and a temporary cap will be placed atop of the lighthouse tower until the refurbishment is complete. Then, the top of the lighthouse will be placed back where it belongs, new and improved, adhering to historic preservation standards,” he explained.
Visitors will also notice that the lighthouse exterior will be stripped to bare red brick — the first time since 1873 — and then repainted with a breathable paint to help stabilize the moisture content of the bricks.
Although the lighthouse was completed on Nov. 1, 1859, with its original red brick tower, back in those days, the Lighthouse Board “decided that each coastal light would have its own day-mark pattern, allowing mariners a way to note their location during daytime, as each lighthouse displays a distinct flash pattern at night,” he said.
The Bureau of Lighthouses, established in 1852, replaced the Lighthouse Board in 1910. The U.S. Coast Guard absorbed the bureau in 1939, caring for the lighthouse until 2003, when ownership was transferred to the National Park Service.
“In 1873, Cape Lookout Lighthouse was painted with its distinctive black-and-white diagonal checkers, or diamond pattern,” Horvat said. “Since then, there have been numerous paint jobs to brighten up the day-mark pattern on the lighthouse,” and for some of those layers, oil-based paint was used, which doesn’t allow the exterior to breathe and damages the masonry.
The more breathable types, such as water-based paints, “work with the original red brick masonry to allow moisture built up in the bricks to move freely, or evaporate rather than create pockets of condensation within the tower. Trapped moisture accelerates the deterioration of the bricks and lends to the corrosive problems on the interior metals as well,” he said.
Also, there have been various types of cements used inappropriately for patchwork over the years.
“Of course, materials like paint and cement have all changed over the last 166 years,” Horvat said.
Money for the restoration comes from a combination of sources, including National Park Service line-item construction funds, Federal Lands Recreation Enhancement Act revenues and cyclic maintenance funds.
“These resources enable us to enhance and maintain our facilities for the benefit of the public,” Horvat said.
While the lighthouse and the immediate area are closed to the public during the renovations over the next few years, visitors are encouraged to explore the rest of the park, like the scenic beaches, and the cultural historic sites. Interpretive programs and updates on the restoration progress will be available through the seashore’s website and social media.
